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Transforming Workplace Ergonomics with AI

How Boston Beer Addressed MSD Injuries through a Comprehensive Ergonomic Risk Assessment Program

BostonBeerCo

 

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The Challenge: Addressing the Precursors of Musculoskeletal Disorders (MSD)s

In 2023, 45% of all workplace injuries at Boston Beer Company were related to Musculoskeletal Disorders (MSDs)—an alarming trend driven by repetitive tasks and poor posture. Traditional ergonomic assessments were slow, manual, and inconsistent across sites, taking up to 60 minutes per task.

To improve injury prevention, Boston Beer adopted a holistic safety approach using Benchmark Gensuite’s Ergo Evaluator software integrated with 3Motion AI’s video-based assessment technology. 

Download the case study and see how Boston Beer Company revolutionized its MSD injury prevention strategy with AI-powered technology and created a culture of safety from the ground up.

This powerful solution allowed the team to:

  • Reduce assessment time from 60 to just 5 minutes

  • Identify and prioritize MSD risks more accurately

  • Communicate findings visually and effectively across all levels

Boston Beer 3Motion

The Value of AI-Powered Ergonomic Assessments

Create a stronger safety culture, manage incidents and injuries, ensure timely & complete corrective actions, and mitigate workplace hazards all from one place.
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Now, our supervisors, our leads, our managers, and our coworkers see how the links work. We can have a concern report put in, which funnels straight to an Ergo Evaluation, which could funnel to an Injury & Illness log. Having that connectivity is really powerful. It's just nice having it all in one platform. Now, we've got a ton of data that we’ve used to really help guide us where we need to focus. It's like a heat map for our breweries.

Mike Malchitsky

Senior Manager, EHS Corporate Programs at Boston Beer

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